Production Scrap with Edit Components
Explanation
Use this activity to declare scrap on the produced parts that occurred in the
manufacturing process. In order to backflush the correct components and operations, you
must specify the structure that was used when producing the part. This
list of components can then be updated using the edit components feature. You
cannot change the parent part, but you can specify an alternative structure. When
reporting an unscheduled scrap, the production schedule is not updated.
Prerequisites
- This activity requires the existence of a production schedule.
- The structure alternate cannot be a rework alternate.
System Effects
- As a result of this activity, the system reports scrap for the parent
part and runs the backflush process to consume the components.
- If making an unscheduled receipt,
the system does not automatically update the production schedule. If inbound locations are
defined, they are used by the backflush in its search hierarchy.
- If an alternate component
substitution sequence is defined, it is used by the backflush when issuing material.
- Inventory transactions are created for the scrap and all issued
components.
- Operation history transactions are created for any backflushed machine or
labor operations.
Window
Production
Receipt
Production
Schedule by Line
Production Schedule
by Line Part
Production Line
Management
Related Window Descriptions
Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Production Line Management
Production Line Management/Current Production Schedule
Scrap Receipt
Production Receipt Material
Production Receipt Reservation
Procedure
From the
Production Receipt window:
- Open the
Production Receipt window.
- In the Production Line list, select the production line and part for which
to report scrap.
- Right-click and then click Scrap Receipt. The
Scrap Receipt
dialog box will appear.
- In the
Scrap Receipt
dialog box,
Select the Receipt in Background check box to execute the receipt
in the background
- In the Sched Option list, select
Unscheduled or
Schedule.
- In the
Structure area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons. Optionally, if the catch
unit is enabled
for the parent part, you can enter scrapped catch quantities.
- In the Report Point
area, select the
Complete Scrap check box to
specify that this is the complete scrap for the manufacturing process.
- To edit components, click
Components. The
Production Receipt
Material dialog box will appear.
- In the
Production Receipt Material dialog box, type a value in the
Qty To Issue field.
- To change components, click
New. The cursor appears in the
Part To Issue field. Click
List to select from available parts. Next, type a
value in the Qty To Issue field.
- Save.
- To reserve the components before backflushing, select the components, then click
Assign.
The
Production Receipt Reservation dialog box will appear.
- In the
Production Receipt Reservation dialog box, click
Create.
The
Inventory Part Location dialog box will appear.
- In the
Inventory Part Location dialog box, select a location.
Click OK.
- In the
Production Receipt Reservation dialog box, type a value in
the Qty Assigned field. Save
and then click
OK when the reservations
are finished.
- When you have finished editing and reserving components, click
OK to run the
backflush.
- If receipt is done using alternate components, select Use Alternate in the Production Receipt Material dialog box.
Then the Alternate Components dialog box will appear.
- Select alternate component and click OK.
- When you have finished editing and reserving components, click OK to run the backflush.
From the Production Schedule by Line or Production
Line Management/Current Production Schedule window:
- Search for the production line.
- Select the production schedule
line for which you want to report scrap.
Right-click and then click Scrap Receipt,
the Scrap Receipt
dialog box appears.
- In the
Scrap Receipt
dialog box,
Select the Receipt in Background check box to execute the receipt
in the background
- Select Unscheduled or
Schedule in the
Sched Option list.
- In the Structure
area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap
area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons. Optionally, if the catch
unit is enabled
for the parent part, you can enter scrapped catch quantities.
- In the
Report Point area, select the
Complete Scrap check box to
specify that this is the complete scrap for the manufacturing process.
- To edit components, click
Components. The
Production Receipt
Material dialog box will appear.
- In the
Production Receipt Material dialog box, type a value in the
Qty To Issue field.
- To change components, click
New. The cursor appears in the
Part To Issue field. Click
List to select from available parts. Next, type a
value in the Qty To Issue field.
- Save.
- To reserve components before backflushing, select the components, then click
Assign.
The
Production Receipt Reservation dialog box will appear.
- In the
Production Receipt Reservation dialog box, click
Create.
The
Inventory Part Location dialog box will appear.
- In the
Inventory Part Location dialog box, select a location.
Click OK.
- In the
Production Receipt Reservation dialog box, type a value in
the Qty Assigned field. Save
and then click
OK when the reservations
are finished.
- When you have finished editing and reserving components, click
OK to run the
backflush.
- If receipt is done using alternate components, select Use Alternate in the Production Receipt Material dialog box.
Then the Alternate Components dialog box will appear.
- Select alternate component and click OK.
- When you have finished editing and reserving components, click OK to run the backflush.
From the
Production Schedule by Line Part window:
- Search for the part.
- Select the production schedule
line for which you want to report scrap. Right-click and then click
Scrap Receipt. The
Scrap Receipt
dialog box appears.
- In the
Scrap Receipt
dialog box,
Select the Receipt in Background check box to execute the receipt
in the background
- In the Sched Option list, select
Unscheduled or
Schedule.
- In the Structure
area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap
area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List
to select from available scrap reasons. Optionally,
if the catch unit is enabled for the parent part, you can enter scrapped catch
quantities.
- In the
Report Point area, select the
Complete Scrap check box to
specify that this is the complete scrap for the manufacturing process.
- To edit components, click
Components. The
Production Receipt
Material dialog box will appear.
- In the
Production Receipt Material
dialog box, type the quantity
to issue in the Qty To Issue field.
- To change components, click
New. The cursor appears in the
Part To Issue field. Click
List
to select from available parts. Next, type a
value in the Qty To Issue field.
- Save.
- To reserve the components before backflushing, select the components, then click
Assign.
The
Production Receipt Reservation dialog box will appear.
- In the
Production Receipt Reservation dialog box, click
Create.
The
Inventory Part Location dialog box will appear.
- In the
Inventory Part Location dialog box, select a location.
Click OK.
- In the
Production Receipt Reservation dialog
box, type a value in
the Qty Assigned field. Save
and then click
OK when the reservations
are finished.
- When you have finished editing and reserving components, click
OK to run the
backflush.
- If receipt is done using alternate components, select Use Alternate in the Production Receipt Material dialog box.
Then the Alternate Components dialog box will appear.
- Select alternate component and click OK.
- When you have finished editing and reserving components, click OK to run the backflush.