Production Scrap
Explanation
This activity is used to declare scrap that occurred on the
produced parts during the manufacturing process. For catch unit enabled parts,
if the parent part comprises of one or more catch unit (CU) enabled components,
the CU enabled components have to be reserved before backflush is performed.
Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported
for every receipt.
Prerequisites
- This activity requires that a production schedule exists.
- The structure alternate cannot be a rework alternate.
System Effects
- As a result of this activity, the system reports scrap for the parent
part and runs the backflush process to consume the components. The user
specifies whether the backflush process is run directly or in the
background.
- If inbound locations are defined, they are used by backflush in its
search hierarchy.
- If an alternate component substitution sequence is defined, it is used
by backflush when issuing material.
- If making a scheduled receipt, the system automatically
updates the production schedule. If making an unscheduled receipt, the system does not
automatically update the production schedule.
- Inventory transactions are created for the scrap receipt and all issued
components.
- Operation history transactions are created for any backflushed machine
or labor operations.
- If CU enabled component parts exist in the schedule, a message will
appear informing you of the CU enabled component parts in the schedule.
Window
Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Production Line
Management
Related Window Descriptions
Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Production Line Management
Production Line Management/Current Production Schedule
Scrap Receipt
Procedure
From the
Production Receipt
window:
- Open the
Production Schedule window.
- In the
Production Line
list,
select the production line and part for which to report scrap.
- Right-click and then click
Scrap Receipt. The
Scrap
Receipt
dialog box appears.
- In the
Scrap Receipt
dialog box, Select the Receipt in Background check box to execute the receipt in the background
.
- In the Sched Option list, select Scheduled
to consume from the quantity scheduled, or Unscheduled to not
consume from the scheduled quantity.
- In the
Structure
area, specify the structure revision and structure alternate. If desired, also
specify the routing revision and the routing alternate.
- In the
Production Scrap
area,
type the quantity scrapped in the
Qty Scrapped field. Click in the Scrap Reasons field, then
click
List
to select from available scrap
reasons. If the part is catch unit enabled, the catch quantity should also
be entered.
- In the
Report Point
area,
select the
Complete Scrap
check box to specify
that this is the complete scrap for the manufacturing process.
- Click
OK.
From the Production Schedule by Line or Production
Line Management/Current Production Schedule window:
- Search for the production line.
- Select the production schedule
line for which you want to
report scrap. Right-click and then click
Scrap Receipt. The
Scrap Receipt
dialog box appears.
- In the
Scrap Receipt
dialog box, Select the Receipt in Background check box to execute the receipt in the background
- In the Sched Option list, select Scheduled
to consume from the quantity scheduled, or Unscheduled to not
consume from the scheduled quantity.
- In the
Structure
area, specify
the structure revision and structure alternate. If desired, also specify the
routing revision and the routing alternate.
- In the
Production Scrap
area,
type the quantity scrapped in the
Qty Scrapped field. Click in the Scrap Reasons field, then
click
List
to select from available scrap
reasons. If the part is catch unit enabled, the catch quantity should also
be entered in the Catch Qty Scrapped
field.
- In the
Report Point
area, select the
Complete Scrap check
box to specify that this is the complete scrap for the manufacturing
process.
- Click
OK.
From the
Production Schedule by Line Part window:
- Search for the part.
- Select the production schedule
line for which you want to report scrap. Right-click and then click
Scrap Receipt. The
Scrap Receipt
dialog box appears.
- In the
Scrap Receipt
dialog box, Select the Receipt in Background check box to execute the receipt in the background
.
- In the Sched Option list, select Scheduled
to consume from the quantity scheduled, or Unscheduled to not
consume from the scheduled quantity.
- In the
Structure
area, specify
the structure revision and structure alternate. If desired, also specify the
routing revision and the routing alternate.
- In the
Production Scrap
area,
type the quantity scrapped in the Qty Scrapped field. Click in the
Scrap Reasons field, then click
List
to select from available scrap
reasons. If the part is catch unit enabled, the catch quantity should also
be entered in the Catch Qty Scrapped
field.
- In the
Report Point
area,
select the
Complete Scrap check
box to specify that this is the complete scrap for the manufacturing
process.
- Click
OK.