Perform Report Point Scrap with Edit Components
Explanation
Use this activity to declare report point scrap with edit components on the produced
parts that occurred during the manufacturing process. This allows you to modify a copy of
the product structure to include component substitutions or variations. You can
also create manual assignments for a given structural component for specific locations,
lot/batches, deviation numbers, etc. These are issued when the backflush occurs.
Prerequisites
- This activity requires that a production schedule exists.
- Report points must be defined
for the production line.
System Effects
- As a result of this activity, the system reports scrap for the parent part.
- Then, it
runs the backflush process to consume the components used up to a defined report point.
The user specifies whether the backflush process is run directly or in the background.
- The
report point balance is not updated for the specific report point when scrapping.
- If a
routing is defined, all operation steps falling between this report point and the previous
one are scrapped at standard cost.
- Operation-linked components used by the reported
operations are scrapped.
- Material not linked to operations is assumed to be required at
the start of production. Thus, it is backflushed at the first report point. Inventory
transactions are created for the receipt, as well as all issued components. Operation
history transactions are created for any backflushed machine or labor operations.
Window
Report
Point Receipt
Production
Receipt
Production
Schedule by Line
Production Schedule
by Line Part
Production Line
Management
Related Window Descriptions
Report Point Receipt
Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Production Line Management
Production Line Management/Current
Production Schedule
Scrap Receipt
Production Receipt Material
Production Receipt Reservation
Procedure
From the Report Point Receipt/Production Receipt window:
- Open the Report Point Receipt/Production Receipt window.
- In the Production Line list,
select the production line and part for which to report scrap. Right-click
and then click Scrap Receipt. The
Scrap
Receipt dialog box will appear.
- In the
Scrap Receipt
dialog box, select the Receipt in Background check box to execute the receipt in the background.
- In the
Structure area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons. If the part is catch unit
enabled, enter the quantity to be scrapped in the Catch Qty Scrapped field.
- In the Report Point
area, select the
Partial Scrap check box to
declare a partial scrap at a report point.
- In the Report Point
area, specify the report point in the
Report
Point ID field. Click
List to select from available report points.
- To edit components, click
Components. The
Production Receipt
Material dialog box will appear.
- In the
Production Receipt Material dialog box, type a value in the
Qty To Issue field.
- To change components, click
New. The cursor appears in the
Part To Issue field. Click
List to select from available parts. Next, type a
value in the Qty To Issue field.
- Save.
- To reserve the components before backflushing, select the components, then click
Assign.
The
Production Receipt Reservation dialog box appears.
- In the
Production Receipt Reservation dialog box, click
Create.
The
Inventory Part Location dialog box will appear.
- In the
Inventory Part Location dialog box, select a location.
Click OK.
- In the
Production Receipt Reservation dialog box, type a value in
the Qty Assigned field. Save.
- When you are finished editing and reserving components, click
OK to run the
backflush.
From the Production Schedule by Line or Production
Line Management/Current Production Schedule window:
- Search for the production line for which you want to report
scrap.
- Select the production schedule line for which to report scrap. Right-click and then
click Scrap
Receipt. The
Scrap Receipt dialog box appears.
- In the
Scrap Receipt dialog box, select
the Receipt in Background check box to execute the receipt in the background.
- In the
Structure area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List
to select from available scrap reasons. If the part is
catch unit enabled, enter the quantity to be scrapped in the Catch Qty
Scrapped field.
- In the Report Point
area, select the
Partial Scrap check box to
declare a partial scrap at a report point.
- In the
Report Point area, specify the report point in the
Report
Point ID field. Click
List to select from available report points.
- To edit components, click
Components. The
Production Receipt
Material dialog box will appear.
- In the
Production Receipt Material dialog box, type a value in the
Qty To Issue field.
- To change components, click
New. The cursor appears in the
Part To Issue field. Click
List
to select from available parts. Next, type a
value in the Qty To Issue field.
- Save.
- To reserve the components before backflushing, select the components, then click
Assign.
The
Production Receipt Reservation dialog box will appear.
- In the
Production Receipt Reservation dialog box, click
Create.
The
Inventory Part Location dialog box will appear.
- In the
Inventory Part Location dialog box, select a location.
Click OK.
- In the
Production Receipt Reservation dialog box, type a value in
the Qty Assigned field. Save.
- When you are finished editing and reserving components, click
OK to run the
backflush.
From the
Production Schedule by Line Part window:
- Search for the part for which you want to report scrap.
- Select the production schedule line for which to report scrap. Right-click and
then click Scrap
Receipt. The
Scrap Receipt dialog box appears.
- In the
Scrap Receipt
dialog box, Select the Receipt in Background check box to execute the receipt in the background.
- In the Structure
area, specify the structure revision and
structure alternate. If desired, also specify the routing revision and the routing
alternate.
- In the Production Scrap
area, type the quantity scrapped in the
Qty
Scrapped field. Click in the Scrap Reasons field, then click
List to select from
available scrap reasons. If the part is catch unit
enabled, enter the quantity to be scrapped in the Catch Qty Scrapped field.
- In the
Report Point area, select the
Partial Scrap check box to
declare a partial scrap at a report point.
- In the Report Point
area, specify the report point in the
Report
Point ID field. Click
List to select from available report points.
- To edit components, click
Components. The
Production Receipt
Material dialog box will appear.
- In the
Production Receipt Material dialog box, type a value in the
Qty To Issue field.
- To change components, click
New. The cursor appears in the
Part To Issue field. Click
List to select from available parts. Next, type a
value in the Qty To Issue field.
- Save.
- To reserve the components before backflushing, select the components, then click
Assign.
The
Production Receipt Reservation dialog box will appear.
- In the
Production Receipt Reservation dialog box, click
Create. The
Inventory Part Location
dialog box will appear.
- In the
Inventory Part Location dialog box, select a location.
Click OK.
- In the
Production Receipt Reservation dialog box, type a value in
the Qty Assigned field. Save.
- When you are finished with editing and reserving components, click
OK to run
the backflush.