Scrap of Issued Components
Explanation
Scrapping can occur at various stages of the manufacturing process. This
activity is used to scrap component material issued on a shop order which is not suitable for use. For example, if a component is cut incorrectly or broken, you
have the option to scrap the component on the shop order and request replacement
material. In such an instance, the scrapped material would not be un-issued
from the shop order, but the demand for the component material will be increased if
necessary.
By performing this activity:
- The cost of the scrapped component material stays associated with the
shop order.
- The demand for replacement component material for
the shop order is visible, since the quantity required for the component is
increased if the quantity scrapped exceeds the planned scrap quantity.
- The scrapped components will not be available
for use in as-built structures, as the specific issued material is identified
as scrapped and unavailable to as-built structures on the shop order.
Scrapping of components can also be performed with MRO shop
orders of the Disassembly, Repair, and Assembly types. However, due to the pegging
structure used to maintain order relationships, you can only scrap materials
that have the Inventory Order supply code, those that are added manually to the shop
order, and not pegged to another MRO order level.
Prerequisites
This activity requires that at least some components have been issued on the
shop order and that at least one scrap reason exists.
System Effects
As a result of this activity:
- The scrapped material will remain issued to the shop
order but will be identified as scrapped. A manufacturing material history record
will be created to record the scrap event. In addition, the quantity scrapped for
the material line will be incremented.
- The scrapped material is unavailable for use in as-built structures.
- The scrapped material is unavailable for unissue.
- The quantity scrapped on the component material
line will be increased. If the scrapped quantity of the component on the shop
order exceeds the planned scrap quantity, the quantity required for the
component will be increased.
- If the scrapped component is lot tracked, but not
serial tracked, then a history record will be added to the
Lot Batch Master
window. If the part is serial tracked, a history record will be added to the
Part Serial Catalog. The current position will change from Issued to
Unallocated, the operational condition will change to
Non Operational.
Window
Shop Order
Shop Order Materials
MRO Shop Order
Disposition Shop Order
Report Shop Order Operation
Report Component Scrap
Shop Floor Workbench
Related Window Descriptions
Report Component Scrap
Shop Order
Shop Order/Materials
Shop Order Materials
MRO Shop Order/Materials
MRO Shop Order
Disposition Shop Order/Materials
Disposition Shop Order
Report Shop Order Operation
Shop Floor Workbench
Shop Floor Workbench/Materials
Procedure
Scrap of issued component materials from Shop
Order, Shop Floor Workbench and MRO Shop Order
windows:
- Open the required window, and search for the appropriate shop order.
- Right-click, point to Material Actions Report in the menu and then click on
Component Scrap.
- Select the desired component part you want to scrap in
the Report Component Scrap window.
- In the Scrap Issued Component tab enter the quantity you want to scrap in the
Qty To
Scrap field.
- Enter a scrap reason in the Scrap Reason
field, or select one from the List of Values.
- Save the changes.
Scrap of issued component materials from Shop Order
Materials
window or from Shop Order/Materials, Shop Floor
Workbench/Materials, MRO Shop Order/Materials and
Disposition Shop Order/Materials tab:
- Open the required window, and search for the appropriate shop order material line.
- Right-click and select Report Component Scrap.
- In the Scrap Issued Component tab enter the quantity you want to scrap in the
Qty To
Scrap field.
- Enter a scrap reason in the Scrap Reason
field, or select one from the List of Values.
- Save the changes.
Scrap of issued component materials when reporting operations:
- Open the Shop Order window and search for the appropriate shop order.
- Right-click and then click Report Operations. The Report Shop Order Operation
window opens.
- Select the desired operation from the Report Shop Order Operation window.
- Right-click and then click Report Component Scrap.
- Select the desired component part you want to scrap in the Report Component Scrap
window.
- In the Scrap Issued Component tab enter the quantity you want to scrap in the
Qty To
Scrap field.
- Enter a scrap reason in the Scrap Reason
field, or select one from the List of Values.
- Save the changes.
Scrap of issued components using Shop Floor Workbench
button:
- Open the Shop Floor Workbench window and click Refresh.
- The operations will be displayed according to the filter that is being used.
- Select the operation line for which you wish to report scrap.
- Click Report Scrap. The Report Scrap dialog box will be opened.
- Click the Component Scrap option and the Report Component Scrap
dialog box will open.
- In the Scrap Issued Component tab enter the quantity you want to scrap in the
Qty To
Scrap field.
- Enter a scrap reason in the Scrap Reason
field, or select one from the List of Values.
- Save the changes.